How to operate a double headed milling machine?
time:2024-12-04        hits:4

1、 Double head milling machine operation

Plug in the power, first turn on the power button. In the power on state, enter the finished workpiece size, and the feed amount is generally default. Choose whether to use a light knife. Choose double-sided processing or four side processing. According to the execution, the workbench and baffle return to the origin.

After setting up the control panel, open the gantry and load the crane. The workpiece should be placed at a right angle against the baffle, ensuring that it is in place.

Close and lock the gantry, press again to start hydraulic clamping. Automatic measurement starts. The system automatically divides and aligns the tools based on the remaining amount of raw material measured by the workpiece, and the automatic processing begins.

After a few minutes of processing, the metal can be processed on all four sides (if six sided processing is required, it needs to be re clamped and processed on the other two sides) to obtain the desired finished product.

Press the stop button to complete the work and remove the finished product.

2、 Issues to be noted during the operation of a double headed milling machine

1. Operators need to stick to their posts, operate carefully, and not do anything unrelated to their work. Stop the machine and turn off the power and gas source when leaving due to unforeseen circumstances.

2. Process according to the process specifications. Do not arbitrarily increase the feed rate, grinding rate, and cutting (grinding) speed. Do not use machine tools beyond specifications, loads, or weights. Do not use precision machinery for rough or large machinery for small purposes.

3. Tools and workpieces should be clamped correctly and securely fastened. Do not damage the machine tool during loading and unloading. Correct the tool and workpiece without heavy hammering. Do not use the method of extending the handle to increase torque to tighten tools and workpieces.

4. It is not allowed to install ejector pins, cutting tools, tool sleeves, etc. that do not match the taper or aperture of the spindle taper hole, tailstock sleeve taper hole, or other tool installation holes of the double headed milling machine, and have scratches or unclean surfaces.

5. The mechanical speed change of the transmission and feed mechanism of the double headed milling machine, the clamping and alignment of the tool and workpiece, and the manual measurement between the workpiece processes should all be stopped after cutting and grinding are terminated, and the tool and grinding tool are removed from the workpiece.

6. Tools and grinding tools should be kept sharp, and if they become dull or crack, they should be sharpened or replaced in a timely manner.

7. During the cutting and grinding process of a double headed milling machine, the cutting tools and grinding tools are not allowed to stop until they have left the workpiece.

7. During the cutting and grinding process of a double headed milling machine, the cutting tools and grinding tools are not allowed to stop until they have left the workpiece.

8. It is not allowed to dismantle the safety protection devices on the machine tool without authorization. Machine tools without safety protection devices are not allowed to work.

9. Except for the throttle valve, other hydraulic valves in the hydraulic system cannot be adjusted without authorization.

10. Tools, workpieces, and other debris are not allowed to be placed directly on the machine tool, especially on the guide rail surface and worktable.

11. After washing the double headed milling machine, the chips can only be cleaned after the machine has stopped.

12. The operator of the double ended milling machine should wear protective clothing, fasten the cuffs, and keep the hem of the shirt closed before operation. It is prohibited for the operator to wear gloves during operation.

13. During the start-up operation of the double headed milling machine, personnel are not allowed to change clothes next to the running machine to prevent them from being injured by the machine. The operator of the double headed milling machine must wear protective goggles and a safety helmet. If there are braids, they need to be placed inside the safety helmet. The operator must not wear skirts or slippers to operate the equipment.

14. Before leaving work, the staff of the double headed milling machine should ensure that the power supply of the double headed milling machine is turned off, and also clean up the operating area of the double headed milling machine and the debris on the equipment of the double headed milling machine.